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Fairlane Division VRTX, Inc. | Custom Knit Fabrics for High Performance Industrial Applications since 1976
Simplex & Double
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 All Categories    Rewinding, Warping, Knitting, Double Folding Services
All Categories > Rewinding, Warping, Knitting, Double Folding Services  

Rewinding, Warping, Knitting, Double Folding Services



In addition to supplying fabrics, Fairlane provides yarn rewinding, warping, knitting and double folding services. As a trading partner, our capabilities and care are available to customers whether or not they purchase finished fabrics.

If there are in-house capacity or capability limitations, we will outsource any particular manufacturing aspect to meet our customer’s fabric requirements. Even for competitors, Fairlane will take any customer’s packaged yarn, and we will rewind, warp into beams, knit into greige fabric, inspect, double-fold or re-roll it.

Yarn Rewinding: Reconfigure package yarn to your specifications

Warping: Our warping department is able to assist you in your warping needs in end counts up to 1340. We are well equipped to handle the latest large style cheese packages.

Double Folding: up to 120" folded to 60" and rolled on tubes





Warping Capabilities  · Inspection & Rolling Capabilities  · Knitting Capabilities  · Knit Fabric Information  · Customer Resources  · Fabric Engineering Guide

Warping Capabilities
21"x42" up to 1508 ends per beam
30"x42" up to 1508 ends per beam
21"x21" up to 670 ends per beam
30"x42" up to 670 ends per beam



Inspection & Rolling Capabilities
Up to 120"
Large rolls to small or vice versa
Inspection and Grading
Packaging for Export



Knitting Capabilities
28-32 gauge 2-3 bar tricot knitting
21" sample knitting



Knit Fabric Information

Specialty Yarns Used

  • Solution Dyed Colors
  • Fluorescent
  • Anti Microbial
  • Flame Retardent
  • Recycled
  • Post-Finishing Processes

    Embossing
    Printing
    Molding
    Brushing
    Slitting

    Fabric Standards

    Nafta Certified Fabrics
    Cafta Certified Fabrics
    Made in U.S.A. Fabrics
    Military Spec
    CFR 1610
    NFPA 701
    REACH
    CPSIA
    Cal. Prop 65

    Industries Served

    Apparel
    Intimate Apparel: bras, panties, lingerie
    Filtration
    Medical Products
    Industrial Products
    Safety Products
    Lamination
    Binding
    Military
    Aerospace
    Composite Structures
    Gloves
    Molding
    Automotive
    Geotextile
    Construction
    Acoustical
    Sign, Flag and Banner


    Customer Resources

    Links

    Fabric Link/Fabric Dictionary
    Industrial Fabric Association
    Textile World
    Consumer Products Safety Commission
    Underfashion Club


    Fabric Engineering Guide

    Fiber Content

    Nylon, Polyester, Cotton, Rayon, PLA, Acetate, Carbon, Nomex

    Yarn Type

    Filament Yarns: Filament yarns are yarns produced through the extrusion process. The filament is continuous from beginning to end. There is no 'hairiness' to the product made from filament yarns unless it is intentionally applied post finishing.

    Spun Yarns: Spun yarns are produced from short pieces of yarn and spun into a single strand. Upon examination the spun yard reveals the ends of the short pieces sticking up.

    Yarn Size

    Yarn size is the single largest determining factor in weight and opacity of fabric. Our fabrics run in the range of 15 denier to 150 denier.

    Yarn Luster

    Yarn may be bright, dull or semi dull, usually dependent on the customer's aesthetic requirements.

    Filament Count

    Filament count effects the hand of the finished fabric; the higher the count, the softer the hand. Filament count also effects the appearance of the finished fabric with lower filament counts effecting a leaner appearance.

    Yarn Color

    Yarns can be dyed by the manufacturer prior to fabric formation thereby achieving high colorfastness and color consistency from lot to lot.

    Specialty Yarn Properties

    Flame Retardency, Moisture Management, Recycled, Stretch, Anti Microbial, Anti Static

    Fabric Width

    Warp knit fabrics of our manufacture have the distinct advantage of being delivered to the customer in widths from as low as 1/4" to 220". In order to achieve widths of less than 36", our fabrics generally require a post production slitting process.

    Fabric Weight

    Fabric weight is the single largest determining factor in performance and cost. Fabric weights produced on our equipment can range from .45 ounces per square yard to 8.5 ounces per square yard.

    Fabric Coloration

    Fabrics may be dyed after they are manufactured into virtually any color or they may be left in their natural state. Colors can be submitted for matching by the customer on other fabrics, other products or Pantone number. We have a wide variety of colors in our archives from which customers can choose. In some cases, solution dyed yarns can be used instead of fabric finishing to achieve extremely consistent color matching from lot to lot or very high color fastness.

    Heatset

    The fundamental principle of yarns used in manufacturing our product line is that in order to change the permanent shape of our fabrics, heat must be applied in excess of heat previously applied. Low heats during fabric processing will allow low heats used by customers to change the shape of the fabric. Fabrics can be permanently molded into shape by the customer through the application of heat in excess of our processing temperatures. Processing temperatures can be dictated by customer needs.

    Surface Treatment

    Fabrics can be printed for appearance, embossed for texture and appearance, brushed for softness.

    Finish and Hand

    Finishing additives can be used to achieve hands from very soft to very firm for a variety of end uses. Finishes may be water soluble or not.

    Finishing Additives

    Additives can be specified in our finishing processes to achieve: Flame Retardency, Anti Static, Anti Microbial, Wicking/Moisture Management


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    Fairlane Division VRTX, Inc. | Custom Knit Fabrics for High Performance Industrial Applications since 1976